![geckodrive g540 manual geckodrive g540 manual](https://i2.wp.com/www.jonshobbies.com/wp-content/uploads/2011/03/Linear-Ball-Screw-Drives-Connected-to-Gecko-G540.jpg)
The three stepper dirivers can clearly by seen, along with the 24Vdc switch mode power supply. To the right is the base of the unit containing the electronics. Not sure if that is going to be possible but we will see. Being a touch screen, I may be able to get away from the Keyboard and mouse. I plan to have it mounted on a stand adjacent to the main Unit. The only Issue I see is that it has an Atom Intel® D510 dual-core processor, so hopefully it will work with Mach3.
Geckodrive g540 manual Pc#
By using the SmoothStepper, the connection from the PC to the robot will be a single USB cable.Īs to the computer, at this stage I'm planning to use an all-in-one Shuttle X50 V2 15" Panel PC. The 2nd parallel port will be used to control the Soldering head unit. So that's the 3 axis stepper drivers, the 3 axis home switches, and the halt and start switches. I plan to use port 1 to control the X,Y,Z Base. The reason for the SmoothStepper is that it has the equivalent of two buffered parallel ports on it.
Geckodrive g540 manual software#
All very simple.įor the conversion, I plan to use Mach3 for the CNC control software and a SmoothStepper. So, to solder a joint, the base moves the gantry to the correct X,Y,Z position, then the Soldering unit is commanded to perform one of the 30 soldering cycles. 1 line to receive an error signal from the unit.1 line to receive the end pulse once the soldering operation is complete.1 line to sent the "Start" pulse to the unit.5 lines are used to select which of the 30 sdoldering blocks (pre-programmed soldering operation) is to be performed.In brief, the control of the soldering module via the external interface is In addition to the pendant the soldering unit has a external control cable that plugs into the main base. The soldering unit that attaches to the gantry along with its controller and programming pendant will be used "as is". The video below shows the machine operating under the existing inbuilt software. Once it receives the acknowledgement back, it carries on. The base unit selects the profile it wants and tells it to do it. Each profile has 9 or so different parameters that define the soldering cycle. The soldering head has 30 different soldering profiles. You need to position the head so that the iron contacts both surfaces of the joint precisely.
![geckodrive g540 manual geckodrive g540 manual](https://data2.manualslib.com/first-image/i32/160/15966/1596511/geckodrive-g540.jpg)
The air pressure controls the contact force. When the robot is soldering, the soldering tip moves down by a pneumatic actuator.
![geckodrive g540 manual geckodrive g540 manual](http://www.eazycnc.com/toad4lpt/TOAD4-G540-schematics.png)
It works OK but is very tedious to program. You move the head to a point, then select the soldering block you want to execute. The 2nd part is to program the base X/Y/Z movements with the other pendant. These different profiles are called Blocks. First, the head is programmed with all the different soldering profiles, including The base also has it's own teach pendant which is used to program the movements of the base unit.Ĭurrently the machine is programmed in 2 parts. As the soldering head is a separate module, it has it's own teach pendent which is used to program the automated soldering cycles in it. The Robot is basically a 3 Axis X/Y/Z platform base with an automated soldering head module mounted to the gantry. It was purchased as a 2nd hand machine and pulled out of a production environment. The soldering robot is pictured in the image to the right. Using Mach3 will allow me to automate most of the programming directly of the PCB drill files. I'm doing the conversion as the current method of programming is manual, laborious and very inefficient. This article details the conversion of my Fisnar Selective Soldering Robot from its propriety control to th e Mach3 CNC control Software and a SmoothStepper.